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   PEM fuel cell  evaluated  
Fuel cells produce electric energy by a cold "combustion"; of hydrogen. Similar to batteries, they are conversion devices rather than genuine energy sources.
Technology field: Innovative traction concepts and energy sources
open main section General information
open main section General criteria
open main section Environmental criteria
close main section Economic criteria
  close sub-section Vehicle - fix costs: high
    According to an article by DaimlerChrysler and Adtranz (Niehues, Edwards 2000), the current price of the complete 230 kW fuel cell system including the components but excluding a traction system and hydrogen tanks amounts to about 1,6 million euros per P4/P5 system. Vehicles need one or more (up to 8 in Intercity trains) of these systems. This corresponds to about 7000 Euro per kW. In order to be competitive, cost would have to drop below 10 % of present level. The manufacturer Ballard Power Systems aims at a long term target price for automotive applications of about 50 Euro per kW and has developed to reach this price level.
  Vehicle - running costs: strongly dependent on specific application
   
  • Fuel costs: uncertain. Depends on primary fuel used. In the case of hydrogen, price will strongly depend on demand. Considerable scale effects seem likely in case of dynamic demand development.
  • Niehues, Edwards expect maintenance costs to fall by a factor of four between 2000 and 2007.
  Infrastructure - fix costs: high
    Depending on primary fuel used, additional investment for additional supply infrastructure is required.
  Infrastructure - running costs: strongly dependent on specific application
    Depending on primary fuel used. Gaseous fuel has to be handled with more care than diesel.
  Scale effects: (no data)
   

Key factors for price development

Price effects will mainly come from three areas:

  • Manufacturing processes (cf. Application outside railway sector - Potential for further development)
  • A supply industry for individual components does not yet exist and has to be systematically developed in the future.
  • Production numbers have to increase substantially.

Expected price development

In a publication from 2000 (Niehues, Edwards 2000), DaimlerChrysler and Adtranz expected the following relative price development for the complete 230 kW FC system including the components but excluding a traction system and hydrogen tanks:

1999: 16.

2002: 4.

2004: 3.

2007: 1

Thus expected price in 2007: 100.000 Euro.

Niehues, Edwards specify the conditions for such a devlopment:

"By the year 2004 the production of 100.000 fuel cell stacks (ca. 50 kW) for the automobile sector has to be achieved and a dedicated fleet of fuel cell busses of about 1000 vehicles has to be in place by 2007. In case serial production has not reached 100.000 items per year by 2004, the costs for the stacks will stay at their current high level."

In 2002, it is already clear that a production of 100000 items in 2004 will not be reached. The above scale effects are therefore too optimistic as well and have to be postponed by at least 3 years.

Fuel prices

Scale effects are to be expected for fuel prices as well.

  Amortisation: (no data)
   

In view of the present uncertainties concerning the price of both fuel cells and fuel, no general payback characteristics can be given.

The study by DB AG yielded the following economic feasibility (assuming two different investment costs 2000 and 50 EURO/kW):

 

Energy supply for traction

Annual operation costs

Costs for 20 year operation

2000 EURO/kW

50 EURO/kW

Diesel engine

1

1

1

fuel cell with hydrogen

2,54

6,67

2,75

fuel cell with methanol

0,95

5,13

1,02

 

Source: Hörl et al. 2001

This table shows that economic feasibility could be reached for investment costs of 50 EURO/kW and methanol operation.

open main section Application outside railway sector
open main section Overall rating
References / Links:
Attachments:
Related projects:  Energy chains of alternative fuels;  Fuel Cell
Contact persons:
 date created: 2002-10-09
 
 
© UIC - International Union of Railways 2003
 
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